System of interconnected solutions “Intelligent Quarry”

The article discusses the implementation of digital solutions in the management system of the mining and transportation complex using the case of Karelsky Okatysh JSC. An analysis of the initial state of the enterprise’s technological chain is presented, highlighting key issues related to the stability of the blend composition, the quality of the mined ore and the efficiency of its transportation management. To address these problems, the software and hardware system called “Intelligent Quarry” was developed, comprising interconnected modules for blend stabilization, automated raw material quality monitoring and predictive equipment condition control. The effectiveness of the proposed solutions was confirmed by simulation of the expected results and subsequent comparison of production indicators before and after the system’s implementation. A technical and economic analysis confirmed the increase in concentrate output by 0.84%, a decrease in magnetic iron content in tailings by 0.2% and an additional annual concentrate yield of 171438 tons.